SERVICE
A WORLD-CLASS TECHNOLOGY-BASED BRAND CURTAIN WALL COMPANY
MANUFACTURE
CORE POSITIONING
HEADQUARTERS-LEVEL CURTAIN WALL MANUFACTURING BASE
Operated by the overseas branch of Wuhan Lingyun Building Decoration Engineering Co., Ltd., the International Manufacturing Center delivers high-standard, large-scale curtain wall and door/window fabrication, assembly, and integration services, with an annual processing capacity exceeding 500,000 square meters. As a leading professional service provider in the industry, we leverage extensive experience from over a thousand landmark projects worldwide to offer integrated “design-R&D-manufacturing” solutions. We ensure reliable product delivery and comprehensive quality control throughout the entire process, supporting the successful implementation of projects across the globe.
SCALE & CAPACITY
EFFICIENTLY MEETING THE NEEDS OF MAJOR PROJECTS
The plant area is nearly 100,000 square meters, with an annual profile processing capacity of 10,000 tons and an annual processing and assembly capacity of 5,000,000 square meters for various curtain wall products. It can efficiently respond to the demands of concurrent multi-project production and has the capability to organize the processing of more than ten projects simultaneously.
SERVICE SCOPE
OVERSEAS KEY PROJECTS & COVERING CENTRAL CHINA REGION
It primarily undertakes curtain wall processing and assembly tasks for the company’s overseas projects and those in the Central China region. With standardized and high-precision manufacturing capabilities, it ensures project quality and delivery efficiency.
QUALITY ASSURANCE
UPHOLDING THE COMPANY’S CORE PHILOSOPHY OF “QUALITY AS LIFE”
The International Manufacturing Center implements the company’s integrated management system (ISO9001/ISO14001/OHSAS18001) throughout its entire process. From raw material intake to finished product shipment, each stage is governed by stringent quality control standards, ensuring all outputs meet international quality benchmarks.
EQUIPMENT & TECHNOLOGY
GLOBAL TOP-TIER EQUIPMENT ENABLES DIVERSE DESIGNS
Equipped with globally leading precision machining equipment and complete production lines, the center has introduced advanced CNC machining centers and other equipment from countries such as Germany, Italy, Switzerland, the USA, and Japan, which can accurately match the digital design needs of the company’s BIM R&D center.
ALUMINUM EXTRUSION FABRICATION LINE
Aluminum extrusion fabrication equipment is mainly brought in from Germany Yale Company. With an annual fabrication ability of 30,000 tons, this production line is comprised by aluminum feeding machine, single head saw,double-headed saw, two-dimensional miling machine, three-dimensional milling machine, three-axis CNC milling machine, five-axls CNC milling machine, hydraulic angle molding machines, profile bending machines, etc.
PROFILE MACHINING CENTER SBZ 130
· Origin: Germany <Yale (Elumate) Corporation>.
· All computer-controlled, three-axis linkage, five directions of the drilling, milling.
· Maximum length 9m, processing length 7080mm, width 480mm, height 325mm.
· Positioning accuracy of 0.1mm /m.
· Maximum processing speed of 45m/min.
· High efficiency, accuracy,repeatability.
CNC PLASMA CUTTING MACHINE: MAGICIAN
· Cutting Material: stainless steel, carbon steel, aluminum panel.
· Effective cutting width 3000 mm,track distance 4000 mm.
· Effective cutting length 12,000 mm,track length of 15,000 mm.
· Plasma cutting thickness 1-32mm, cutting torch range 200 mm.
· Empty speed of 24,000 mm / min, cutting verticality + 1.5degrees.
· Cutting speed 0-12000 mm /min, position accuracy + 0.15 mm/full length.
· Repeating accuracy of + 0.15 mm / full length,diagonal tolerance less than + 0.5 mm within 4m x 10m.
· Machine running straightness ± 0.3mm.
· Plasma height control accuracy + 0.2mm.
WUHAN LINGYUN
BUILDING DECORATION ENGINEERING
SHEET METALFABRICATION LINE
Sheet metal fabrication line, with an annual ability of 6oo,ooo square meters, is equipped mainly with shearing machine, bending machine, laser cutting machine, plasma cutting machines, CNC punch press, slotting machine, pull slot machine and welding machine. In addition, it can realize exact cutting, bending and welding etc. to plates with arbitrary shapes such as rectangular, round and oval and soon. The maximum size for finished products can reach to 3,000mm*1,2000mm.
STAINLESS STEEL NOTCHING MACHINE V-6O12
· Origin: Japan.
· Notching for panel materials including stainless steel panel, aluminum panel, honey comb panel, plank, etc
· Depth accuracy + 0.05mm/m.
· Largest processing length 6 m.
· Maximum auto material input 25 m/min.
· Distinct angle after notched materials are bent and brings strong vision impact.
· Solve the problem of direct bend.
· Facilitate the follow-up processings, for example:Some materials can be notched, pre-bent and painted before shaping.
· The material with big thickness can be notched to prevent crake during bending.
DG142+ E355 GERMANY ORIGIN --DOUBLE-HEAD SAW
Main function: requirement of the processionorient precision ±0.1mm1,000mm.
SIX-DRILLING MACHINE
Main function: drill from single or multipoint and mill processing.
THERMAL BREAK PROFILE COMPOUNDING MACHINE
Origin: Germany.
Used for automatic compounding of thermal break profile.
Allocated with specific checkout equipmente.
Compounding speed: 60m/min.
COATING LINE
With an annual coating ability of 2,000,000 square meters, Lingyun's coating line is the most advanced and largest one in China. The total line is more than 240 meters. The product path is 1.5 min width and 2.7m in height.lt can realize coating for trans-normal size products of 1,500mm*2,700mm*9,000mm.
PVDF SPRAYING PRODUCTION LINE
· National first-class automatic pre-processing and PVDF production line.
· Re-processing according to aluminum processing techniques from HENKEL Germany.
· Deionized water equipment with a daily 50 tons productivity.
· Static dust removal device.
· Faclities are equipped according three bakes and one coating techniques,with 6 big-sized automaticcoating rooms.
· Automaticair exchange,temperature controland air fitration in the coating room.
· 10 sets of static high-pressure magnetic sprayer (O-101KV) and supporting system from PPH308,SAMES of France.
· 4 sets of RANSBURG manual sprayer from Japan.
· 1 set of automatic recognition system for work piece.
· 1set of channelty peoven, size 45m15mtemperaturecontrolrange25-280C
· Reburning system for nocuous gas.
· A set of automatic sewage disposal equipment.
TESTING EQUIPMENT OF PVDF COATING LINE
· A set of pre-processed liquid test device.
· A set of coated product quality inspection device.
· A set of Gemany “QUANIX7500" coating thickness inspection device.
· A set of standard adhesiveness test.
· A set of GADNER portable color inspetor.
· A set of Gemmany“MICRO-TRI-GIOSS" inspection device.
· A set of “DATAPAQ" furnace temperature measuring and recording device.
PANEL ASSEMBLY LINE
Lingyun has seven panel assembly lines, and each line is 70m long, with 1.3-1.5 meters spacing between two chains. The moving speed of assembly line is 1.5m per minute, and can be controlled if necessary. The assembly lines can carry 10-15 plates simultaneously, and the annual assembly quantity is 600,000 m'. It consists of four working areas of frame assembly, glass hoisting and installment, sealant application and post processing.